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Rotogravure printing machines run at speeds of 150 to 450 metres per second. At such high speeds, it is virtually impossible to detect print defects with only the unaided eye. A.T.E.'s DetectAXIS is a 100% print inspection system that uses high resolution line scan cameras to detect defects on the print web at full production speeds.

PRODUCT

DetectAXIS

DetectAXIS

(Defect detection system)

The DetectAXIS captures sharp images of the print web with line scan camera-based, cutting-edge smart imaging technology at full production speeds. The cameras of the DetectAXIS capture near-print quality images of the print web. With excellent algorithms for image processing and defect identification, DetectAXIS spots print defects the moment they pass under the camera. The captured images are compared with a golden template, and alarms and warnings are generated if a defect is spotted. This enables the operator to take remedial action, thus helping ensure defect-free, high quality printed output around the clock.
Manufactured by: A.T.E. Enterprises Private Limited, India

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The demand for high quality printed material is on the rise as markets become increasingly competitive. For printers and converters, the need of the hour is to improve print quality, efficiency while reducing waste of expensive raw materials. Further, production speeds need to be increased with increased productivity and job run times decreasing day by day. This can result in increased material rejections which in turn means an increase in rework, thus affecting on-time delivery and profitability.

      Technical details 
  • Camera unit: single or multiple line scan cameras as required
  • Web width: as per customer requirement
  • Print speed: as per customer requirement
  • Monitor: 22" touch screen monitor
  • Area magnification: 8x digital zoom
  • Lights: bright light LED
  • Power supply: 230 V AC 50 Hz
  • Temperature range: 0 to 50 °C
  • Software: under licence from OneBoxVision Ltd.
  •   Key features 
  • High resolution digital images and numerous web viewing options
  • Line scan camera with digital zoom
  • 22" touch screen monitor for operation and web viewing
  • Golden template, saved image or online acquisition and comparison
  • Defect snapshot and location indication
  • Bright white light LED illumination with variable intensity
  • Magnification control
  • Filter zone selection for marking areas for defect detection
  • Selected area sensitivity setting for varying defect tolerances
  • Full print repeat and 'fit to screen' view
  • Line scan camera of >150 DPI resolution
  • Roll mapping with rewinder control
  • System can be used with any type of roll to roll printing applications
  • Supports all material like polyester, BOPP, aluminum foil, LDPE
  • Easy to operate with interactive graphical user interface
  • Online diagnostics and support
  • 100% print inspection
  • Precise and efficient web monitoring
  • Better image control
  • Full print repeat monitoring
  • Reduced start-up time and waste
  • Reduced material rejection
  • Improved productivity
  • Easy to operate with interactive graphical user interface
  • Online diagnostics and support

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